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5 Step Guide to Safer Workplaces : Hazard Identification and Risk Assessment (HIRA)
Worker performing risk assessment in industrial site

“Prevention is better than cure – and HIRA is prevention in action.”

The Critical Role of HIRA in Workplace Safety

Accidents don’t just happen – in most cases, there are hazards and warning signs that, if identified and addressed in time, can prevent incidents entirely. In fact, safety experts estimate that a large percentage of workplace accidents are preventable with proper risk assessment and proactive safety management. This is where Hazard Identification and Risk Assessment comes into play. It is a fundamental, structured process used by safety professionals to identify potential dangers in the workplace and evaluate their associated risks so that effective controls can be put in place before harm occurs.

Hazard identification involves recognizing anything that could potentially cause injury, illness, or harm (a “hazard”), while risk assessment involves analyzing how likely and how severe that harm could be (the “risk”). Together, they form the backbone of a preventive safety strategy. HIRA is not only a best practice but also a regulatory requirement under several occupational safety standards, including ISO 45001 and OSHA guidelines.

Step-by-Step Breakdown of the HIRA Process

1. Prepare and Gather Information

Begin by assembling a team that understands the job and workplace—supervisors, safety officers, and experienced workers. Gather relevant information such as:

  • Standard operating procedures (SOPs)
  • Equipment manuals
  • Safety Data Sheets (SDS) for chemicals
  • Previous incident or near-miss reports
  • Legal and regulatory compliance checklists

Also, determine a method to assess risk—typically a risk matrix (3×3 or 5×5) that scores likelihood versus severity.

HIRA checklist poster explaining hazard types

2. Identify Hazards

Conduct a systematic walkthrough of the worksite. Observe tasks, interact with workers, and identify anything that might cause harm. Categories of hazards include:

  • Physical: moving parts, heat, heights, noise, electricity
  • Chemical: acids, solvents, fumes
  • Biological: viruses, bacteria (especially in labs or healthcare)
  • Ergonomic: repetitive motion, awkward postures
  • Psychosocial: stress, fatigue, long shifts

Use observation, checklists, worker interviews, and industry best practices to identify both obvious and hidden hazards. For example, if a task involves ladder use, the hazard is falling from height; if chemicals are stored nearby, hazards may include spillage or inhalation risk.

3. Analyze and Evaluate Risks

For each identified hazard, assess the level of risk it poses by considering:

  • Who may be harmed? (Employees, contractors, visitors)
  • How might they be harmed? (Nature of the incident)
  • What’s the likelihood of occurrence? (Rare to frequent)
  • What are the consequences? (Minor injury to fatality)

Use a risk matrix to assign a rating: low, medium, or high. This helps prioritize which hazards need immediate mitigation.

4. Implement Control Measures

Apply the Hierarchy of Controls to manage risks effectively:

  1. Elimination – Remove the hazard entirely (e.g., outsource the dangerous process).
  2. Substitution – Replace with something less hazardous (e.g., a non-toxic chemical).
  3. Engineering Controls – Isolate workers from the hazard (e.g., machine guards).
  4. Administrative Controls – Change how people work (e.g., shift rotations, SOPs).
  5. PPE – Provide personal protection (e.g., gloves, masks, helmets).

Often, multiple controls are applied together. For example, a noisy machine may require soundproofing (engineering), restricted access (administrative), and earplugs (PPE).

Document each control measure, assign responsibilities, and set deadlines for implementation.

5. Document, Monitor, and Review

The HIRA process must be documented in a clear, accessible format—usually a Risk Register. This includes:

  • Hazard descriptions
  • Risk ratings (pre- and post-control)
  • Control measures
  • Action owners
  • Completion status

However, a static document is not enough. HIRA must be dynamic. Regularly:

  • Review after changes (new equipment, new tasks, personnel changes)
  • Investigate incidents or near misses to adjust controls
  • Monitor effectiveness through audits and inspections

A “living” HIRA that evolves with workplace conditions is essential for lasting safety performance.

Why a Proactive HIRA Strategy Matters

Why HIRA matters?

A well-implemented HIRA doesn’t just check a compliance box – it drives a shift from reactive to proactive safety management. Key benefits include:

  • Accident prevention: By addressing risks before they result in injury.
  • Legal compliance: Fulfills obligations under safety regulations.
  • Operational continuity: Avoids downtime caused by incidents.
  • Cost control: Reduces expenses related to insurance claims, medical bills, and equipment damage.
  • Engaged workforce: Employees involved in risk assessments are more likely to take ownership of safety in their roles.

Over time, HIRA strengthens operational safety as a business advantage—protecting both people and productivity.

HIRA in Action: Building a Culture of Vigilance

Beyond the paperwork, it reinforces a culture of constant vigilance. When workers are trained to recognize and report hazards early, and when management follows through on controlling those hazards, safety becomes everyone’s responsibility.

Involving teams in risk identification also enhances morale. It shows employees their voice matters—and that safety isn’t just a rulebook, but a shared commitment.

How OQSHA Enhances the HIRA Process

While traditional methods rely on manual forms and spreadsheets, digital platforms like OQSHA streamline the entire process:

  • Enable real-time hazard reporting from the field
  • Automate risk rating and control action assignment
  • Track completion of corrective measures
  • Maintain a centralized digital risk register
  • Generate audit-ready reports

By digitizing HIRA, safety professionals can spend less time on admin and more time on actual prevention. Data-driven insights also support continuous improvement by identifying trends over time.

Prevention Starts with HIRA

Hazard Identification and Risk Assessment is more than a compliance task—it’s the engine of proactive safety. By embedding it into daily operations, organizations can prevent incidents before they happen, reduce business risk, and strengthen workforce confidence.

A consistent, collaborative, and well-documented HIRA process is key to building lasting operational safety. Tools like OQSHA not only simplify the process but also reinforce a safety-first mindset across the organization.

For Indian industries looking to lead in workplace safety, now is the time to adopt smarter, more responsive systems.

Connect for better HIRA implementation

Explore how OQSHA can support your HIRA workflows and help you build a safer, more resilient workplace. Book a demo today.

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